misure, test circuiti analogici, analogue circuits test, misure audio


Misure e test sui circuiti



 

General information

 

Oscilloscopes

Every scientist, engineer, and technician involved in any form of electronics has used an oscilloscope. Scope displays of amplitude as a function of time provide intuitive and easily interpreted pictures of signals. Oscilloscope is one of the most important test instruments for available engineers. It is useful for very many electronics measurement. The main purpose of an oscilloscope is to display the level of a signal relative to changes in time. You can use an oscilloscope to analyze signal waveform, get some idea of signal frequency and many other details.

Oscilloscopes are intended to be operated with their chassis at ground potential. There are good technical and safety resons for this. If you are measuring some mains powered device, it is a very good idea to power the device through an isolation transformer.

Traditional oscilloscopes used a CRT screen and were completely analogue devices. Those analogue oscilloscopes are still very usable devices nowadays. Analogue oscilloscopes work very well as general testing instrument for viewing repetitive signals.

Digital oscilloscopes are digital versions of that analogue instruments. Digital oscilloscopes sample signals using a fast analog-to-digital converter (ADC). The digitized signals are sotred to the scope memory and shown on the scope screen or at computer screen. The benefit of the digital technology is that the waveforms can be captured to memory and then analyzed, immediatly or later, in many ways. Digital oscilloscopes can be used to capture repetitive signals as well as transient signals.

 

Using PC as a measurement instrument

In those early years of computer-based measurement and automation, the desktop computer, linked by the General Purpose Interface Bus (GPIB), played an auxiliary role; however, the increasingly powerful PC has changed all of that. Today, the PC can acquire, analyze, and present data at increasing frequencies, resolutions, and sampling rates.

In the dim and distant past, engineers recorded measurements with pencil and paper - a slow and error-prone method. Today, 20 years after the introduction of the IBM PC, two types of instruments - inboard and outboard - take measurements and move data into a host computer. PC technology has become the backbone of automated test and measurement systems.

Today virtual instruments are superseding the traditional kind by revolutionizing how measurements are made and the data shared. History of virtual instrumentation began over 15 years ago as PCs started coming into use in test and measurement as instrument controllers. The PC is now the most powerful and cost-effective approach to building instruments. Virtual instrumentation leverages the power, flexibility, and programmability of the computer and thus brings a wide variety of benefits. Laptop computers have further encouraged this trend with a form factor ideal for many portable applications.

 

Transmission line measurements

Cables used to carry high frequency electrical signals are generally analysed as a form of Transmission Line. The amount of capacitance/metre and inductance/metre depends mainly upon the size and shape of the conductors. The Characteristic Impedance depends upon the ratio of the values of the capacitance per metre and inductance per metre. To understand its meaning, consider a very long run of cable that stretches away towards infinity from a signal source. The result, when the signal power vanishes, never to be seen again, is that the cable behaves like a resistive load of an effective resistance set by the cable itself. This value is called the Characteristic Impedance, of the cable.

Return loss (RL) is a measure of the reflected energy caused by impedance mismatches in the cabling system. Reflections create an unwanted disturbance signal or "noise" on the cabling link that potentially interferes with the reliable transmission over the link. As a noise source, return loss is measured and evaluated to assure that the reflected signal energy is sufficiently small in reference to the transmitted signal such that the reliability of the transmission is not negatively impacted. Return loss is an important characteristic for any transmission line because it may be responsible for a significant noise component that hinders the ability of the receiver when the data is extracted from the signal. It directly affects "jitter." Return loss is especially important for applications that use simultaneous bidirectional transmission.

 

Cable wiring testers

Proper testing of wiring system after installation is essential to guarantee good operation later. The cabling system needs to be measured after installation and the results of those measurements should be documented for later use. Measurement is also useful during use when cabling problems are suspected. The most common cable fault is an open circuit, usually due to problems close to or at the ends of the cables. A simple ohm meter test generally suffices.

For multiplair cables where cable ends are many wires inside, a simple multimeter is bothersome. For those applications multi-pair cable testes which find showrt circuits and broken wires are a good choise.

In some application you need to measure the cable length. Depending on the cable characteristics you know and the measuremenet instruments you have, you can use a multimeter (resistance measurement), RLC meter (capacitance measurement). time domain reflectometer (pulse tesing) or signal ateenuation testing (signal source and level meter) to measure the lenght of the cable you have installes somewhere.

 

High voltage measurements

DMMs may not be particularly forgiving of voltages on their inputs exceeding their specifications. You need special tools and procedures to successfuly and safely measure high voltages. A simple high voltage probe for a DMM or VOM may be constructed from a pair of resistors. This kind of devices are sold as ready made devices (for example Tektronix, Agilent and Fluke sell those).

Follow safety precautions when working around high voltages. Usually some form of equipment protection should be considered when working with high voltages.

 

 

Frequency measurements

Time measurements

Audio measurements

Audio volume is the most commonly measured audio signal property. VU and dB meters both measure the audio power involved in recording and they both use logarithmic scales to report that power.

When measuring electrical signals decibel is the difference (or ratio) between two signal levels; used to describe the effect of system devices on signal strength. A signal strength or power level; 0 dBm is defined as 1 mW (milliWatt) of power into a terminating load.

 

When measuring electrical signals the following is true: VU is short for "volume units" and it is a measure of average audio power. A VU meter responds relatively slowly and considers the sound volume over a period of time. Its zero is set to the level at which there is 1% total harmonic distortion in the recorded signal. dB is short for "decibels" and it is a measure of instantaneous audio power. A dB meter responds very rapidly and considers the audio power at each instant. Its zero is set to the level at which there is 3% total harmonic distortion. Because of these differences in zero definitions, the dB meter's zero is roughly at the VU meter's +8.

When measuring audio signal power (vibrations in air) the following measurements are made: The decibel (abbreviated dB) is the unit used to measure the intensity of a sound. On the decibel scale, the smallest audible sound (near total silence) is 0 dB. A sound 10 times more powerful is 10 dB. A sound 100 times more powerful than near total silence is 20 dB.

What does 0 dB mean? This level occurs when the measured intensity is equal to the reference level. i.e., it is the sound level corresponding to 0.02 mPa. In this case we have equation:

sound level = 20 log (pmeasured/preference) = 20 log 1 = 0 dB

Sometimes the amount if noise needs to be measured. Most typically harmonic distortion needs to be measured. Harmonic distortion describes a nonlinear property of systems where the output of the system has added energy at frequencies that are at integer multiples of the frequencies input to the system. The traditional technique is to input a single frequency F into the system under test, then take the output, apply a filter that eliminates F, and measure everything that's left over. This is usually done with a twin-T, high-G notch filter centered on F. The problem with such a technique is that it measures EVERYTHING that's left over: not only the harmonic products of F at 2*F, 3*F, 4*F and so forth, but all noise, uncorrelated components (line frequency noise, RF interference) and so forth. Nowadays computer techniques can be applied where a more detailed analysis can be made (usually based on FFT methods) where harmonic and non-harmonic components can be identified.

 

Transducer testing and measuring

Radio measurements

Radioacivity

Temperature

There are many ways to measure temperature elecronically. A thermocouple is a very commonly used sensor for measuring temperature. It consists of two dissimilar metals, joined together at one end, which produce a small unique voltage at a given temperature. This voltage is measured and interpreted by a thermocouple thermometer. Because thermocouples measure in wide temperature ranges and can be relatively rugged, they are very often used in industry.

Thermocouples are available in different combinations of metals or calibrations. The four most common calibrations are J, K, T and E. Each calibration has a different temperature range and environment. Propably the most commonly used type is K-type thermocouple, which is a Ni-Cr-sensor very suiable for 0-200 degress celsius temteperature measurements (can be used from -200 to 1250 celsius).

Other commonly used temperature sensors are NTC and PTC resistors, which change their resistance according to the temperature. Also semiconductors can be used as termperature sensors (semiconductor PN junction characteristics change when temperature changes and this is used in some temperature measurement applications).

 

Voltage measurements

Current measurements

Measuring electrical current can be done using many methods. The most commonly used method for measuring current is to run the current through a know resistor. The voltage drop over this resistor is determined by the current and the resistor value. If you select a small resistence, you do not cause much voltage drop over it, so measung does not considerably affect the measured circuit.

When measuring high currents on mains cables devices called "current transformers" are used. Their main purpose is to produce, from the primary current, a proportional secondary current that can easily be measured or used to control various circuits. The primary winding is connected in series with the source current to be measured, while the secondary winding is normally connected to a meter, relay, or a burden resistor to develop a low level voltage that is amplified for control purposes. In many high current applications the primary coil is just wire going through the toroidal core of the current transformer (=equivalent to one turn primary coil). Many clamp-on multimeters and clamp-on current measuring adapters that can measure AC current are built in this way.

Some clamp-on multimeters can also measure DC currents. Those application use torid cares, where the Hall generator/sensor is placed within air gap of a magnetic core to measure the current. The hall sensor in the air gap measures the magnetic field cause by the wire runnign through the toroidal core.

In some SMPS designs current transformer (usually made using a ferrite toroid) helps to track the current in the control circuit's feedback loop. This current is then used to determine how the future behavior of the SMPS will be modified.

Generally clamp-on multimeters need the toroidal type core to be closed to get measurements. Lately there has become available "open jaw" style Electrical Tester for measuring current using measurement device which does not need the fully closed core.

With traditional clamp-on current meters, measurements can only be made on single conductors. If you need to measure current in multipair cables (for example mains cables), this usually needs covers to be moved to gain access to individual wires. Some new special multimeters can measures current in multi-core cables and power cords without the need to split them. This kind of multimeter use techologies which are called (dending on manufacturer) with names like Flexiclamp, multi-core digital clampmeter and SMF Technology.

When measuring current on mains wires please note that most AC current meters are designed to give right current ratings only when they are connected to pure sinusoidal mains current. Pulse-width motor control systems, SCR and triac controllers and switchmode power supplies, for example, add high frequency (HF) components to the 50Hz mains that can cause false readings on traditional multimeters. Instruments with True RMS employ circuitry that rejects the HF signals and correctly calculate and display the RMS value.

 

Electrical power measurements

Measuring power is useful when you want to know how many watts certain electronic device takes power. If the device is powered from DC voltage, determinign the power is easy: measure the voltage going to the device and the current going to the device (just connect two multimeters to the powering circuit). Then calculate the power using formula power = voltage * current.

Measuring AC power is harder. The equation power = voltage * current does still hold, but you can't necessarily do the measurement easily with two multimeters. If you just measure the current and voltage with two multimeters, you will get the current and voltage values. You can calculate the power wil formula power = voltage * current (power in VA unit), but remeber that this power is not a real power taken by the device. Depending the phase angel of the current and voltage, the real power taken by the device can be anythign between zero and the power calulated with formula power = voltage * current when current and voltage are measured with multimeter. Power meters which measure real power, need to measure the instantaneous voltage and current many times in a AC power phase, and with every measurement need to do the calculation of voltage * current. The real power is the sum of those calculations. This more complex power measurement method works also for non-sine waveforms.

Power meters provide an early warning of thermal overload by monitoring power consumption in high-reliability systems. Power monitoring is especially suitable for motor controllers, industrial heating systems, and other systems in which the load voltage and current are both variable.

 

Resistance measurements

The two instruments most commonly used to check the continuity (a complete circuit), or to measure the resistance of a circuit or circuit element, are the OHMMETER and the MEGGER (megohm meter). The ohmmeter is widely used to measure resistance and check the continuity of electrical circuits and devices. Typical ohmmeter range usually extends to only a few megohms.

There are two basic methods of measuring resistance. One is to apply a known voltage to the unknown and measure the current. The other is to apply a known current and measure the voltage. A basic analogue ohmmeter typically consists of a dc ammeter, a dc source of potential (usually a 3-volt battery) and few resistors. Digital multimeters generally measure resistance by applying a known current to the resistor and measuring the voltage drop over it (directly proportional to the resistance value).

Megger is less often needed instrument. The megger is widely used for measuring insulation resistance, such as between a wire and the outer surface of the insulation, and insulation resistance of cables and insulators. The range of a megger may extend to more than 1,000 megohms. Megger has the same operation principle, but it generally uses a much higher measurement voltage, typically 250, 500 or 1000 volts DC. Those high voltage ranges are often used to test the quality of the insulation in electrical cables and equipments (safety checks).

 

Insulation testing

The importance of sound electrical insulation systems has been acknowledged from the early days of electricity. Insulation failure can cause electrical shocks, creating a real hazard to personnel and machinery. A regular program of testing insulation resistance is strongly recommended to prevent this danger, as well as to allow timely maintenance and repair work to take place before catastrophic failure. All new equipment, motors, transformers, switch gears, and wiring should be tested before being put into service. This test record will be useful for future comparisons in regular maintenance testing.

High potential insulation tests are "go no-go" tests. The cable or equipment is required to withstand the specified voltage for the specified time duration. These tests will normally reveal gross imperfections due to improper handling or construction.

The megger is widely used for measuring insulation resistance, such as between a wire and the outer surface of the insulation, and insulation resistance of cables and insulators. The range of a megger may extend to more than 1,000 megohms. Megger has the same operation principle, but it generally uses a much higher measurement voltage, typically 250, 500 and 1000 volts DC. Those voltage ranges are often used to test the quality of the insulation in electrical cables and equipments (safety checks). For high voltage testing typically votages 2500 and 5000 volts DC are used. Those high voltage ranges are often used to test the quality of the insulation in electrical cables.

All old wiring and equipment should be carefully checked (for safety), both visually and with an insulation tester. In particular the insulation resistance between live connections and any exposed metal parts should be checked with a high voltage tester ("Megger"- is this just a UK term?) at 500V for 230V equipment and 250V for 110V. If there is any leakage worse than about 50 megohms then track it down.

HiPot testing is a special insulation testing. Some people refer to this as Insulation Testing but this can lead to the mistake of making a resistance measurement using 500Vdc. While this is good practice and useful (to identify potential failures in filters) it does not test insulation strenghnesss. For production, voltages between 1,500 and 2,500 Volts are necessary to verify that insulation is in place. Anything less may “Pass” faulty insulation. Some standards allow AC or DC HiPot testers. DC testing should always be the preference because measurements are not affected by filter capacitance. But do make sure there is an indication that the external load is discharged after testing.

 

Multimeters

A meter is a measuring instrument that combines functions of ammeter, voltmeter and ohmmeter , and possibly some additional ones as well, into a single instrument. Multimeters are designed and mass produced for electronics engineers. Multimeters are commonly used to measure voltage and resistance between two points. Current is more rarely measured because you must alter the circuit to measure the current (except if you use a clamp type meter which is available for high current measurements).

An analogue meter moves a needle along a scale. Digital meters give an output in numbers, usually on a liquid crystal display. Most modern multimeters are digital and traditional analogue types are destined to become obsolete.

Here is how a typical measurement are made in typical digital multimeter nowadays:

Some multimeters can have some of the following functionalities in addition to the basic ones described above:

Please note that the information give above are just general statements. The implementation may vary between multimeter brands and models.

If you measure low voltage circuits and do not need very accurate results, some cheap multimeter could be a good choise. You do need to worry much on the meter and measurement wires. If you are going to measure mains voltage circuits, then I recommend to get a good reliable multimeter (IEC 1010 and CE compliant) with safe test leads (1000V rated PVC or silicone insulation, safety banana plug connectors, IEC 1010 and CE compliant). If you are going to measure high current circuit (something with high short-circuit current) be sure that you have a properly fused multimeter (all scales fused) and prefereably fused test probes also.

Almost multimeters owadays have safety banana connecors in then which can accpet both normal banana plugs and safety banana plugs (bananas with plastic "tube" insulation surrounding the plug tip). Please note that there are several different versions of safety banana connectors in use. The banana plug metal tip part inside insulator is similar, but there can be differences in the mechaical construction of the insulation (inner and outer diameter, length of the insulating part etc.). Those differences cause that you might not be able to interchange measuring leads between different multimeter brands and you can't use all available multimeter measuring leads with your multimeter because of this compatibility issue.

 

Bargraph display circuits

Pressure

pH measurements

Strain gage

Electronics components measuring

Circuitboard testing

Analogue circuit testing

Digital circuit testing

Optoelectronics

Calibration

Metal detectors

Special detector circuits

Spectrum analyzer

ESD

Electromagnetic field

Distance measurement

Fluid level and humidity

Lie detector

Electrical wiring testing

Motor measurements

Instrumention circuits

Telecommunication measurements

Weather circuits

Pulse measurements and conversion

Mains power measurements

Ultrasonics

Flow measurements

Motor rotation speed

Misc


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